Foam sheet die cutting machine is one of Gerson die cutting presses for cutting out foam sheet components or parts from foam material in sheet or roll .

No matter what your requirements are, Gerson is sure to have a suitable machine for your foam cutting production.

Foam Sheet Die Cutting Machine Guild

1.What is Foam Sheet Die Cutting Machine ?

Foam sheet die cutting machine is one of cutting machines manufactured by Gerson machinery . The machine can punch or stamp out any shapes or patterns foam parts from foam sheets or roll using steel rule dies or molds .So it is very popular used in any foam components manufacturing industry .

2.What kinds of foam can be die-cutting by Gerson foam die cutting machines?

1).Polyurethane foam or known as PU foam:
Closed cell rigid polyurethane foams ,Open cell flexible polyurethane foams etc.,
Application example:Soft cushion foam,Polyurethane bags,Spray polyurethane foam  residential insulation,bedding, furniture, automotive interiors, carpet underlay and packaging.

2).Polyester Foam.
Application:Automotive air filter purposes (like blocking sound), gaskets, and cushioning,also in medical, apparel, sports and leisure,,Air conditioning industries
Heating and ventilationacoustic industries.

3).Polyether Foam
Ideal material for packaging foam applications And
marine applications, aquarium filter media, speaker foam, outdoor patio cushioning, and air filter foam etc.,

4)Polyethylene foam: also know as PE foam.
More firm and rigid than EVA foam, closed-cell foam. ideally for a shock absorbing material in packaging and padding. Also for transport of sensitive electronics
Padding,Masonry and concrete ,Personal flotation etc.,

5).Ethylene-vinyl Acetate Foam.Known as EVA Foam.
It is closed cell foam.known as expanded rubber or foam rubber .Application:EVA foam packaging, EVA foam case inserts, EVA skets and EVA pads used in
appliances, automotive, building, marine, electronics, healthcare, packaging, sports, leisure, and recreation, and footwear industies.

6).Expanded Polyethylene foam:Known as EPE foam.Also closed cell.Application:Packaging,impact and shock absorption, vibration dampening,surface protection,sports mats, gaskets,yoga mats, shin guards, thigh guards etc.,

7).Cellulose foam:Made from pulp fiber.cApplication:Cushioning, packaging, Scrubber Sponge,filtering, hydroponic, thermal and sound absorption insulation,Pad etc.,

8.Cross linked polyethylene foam:
Known as XLPE Foam.Application:Packaging foam,prosthetic padding, orthopedic padding, Athletic padding/helmet lining,Protective case inserts,suture counters, wheelchair pads.

3.How many Types of Foam Sheet Die Cutting Machines does Gerson Have?

3.1.Based on beam type.
1).Swing beam foam sheet die cutting machine.Swing beam cutitng machine is manual feed foam material and good for small size foam.More info ,please see :https://www.shoesmachines.com/swing-arm-clicker-press-for-sale
2).Traveling beam press .Also known as traveling head press.More infomation see:https://www.shoesmachines.com/traveling-head-press
3)Full beam press .More infomation see:https://www.shoesmachines.com/beam-press

3.2 Based on feed type :
1).Manual feed foam sheet die cutting machine：

A.Four column with double cylinders ensure the high quality of machine.
B.Hydraulic drive ensures quietness and quality of the machine.
C.Automatic central lubricating system make sure the hydraulic stability and minimal maintenance.
D.Top European advanced technology ensures that the machine can perform to its maximum capacity and can guarantee long service without damage.

2).Autoamtic feed foam sheet die cutting machine:

A. As with manual equipment, using high quality parts and materials ,with advanced European technology in manufacturing makes Gerson a famous and professional manufacturer.
B.No matter your foam material is sheet or coil, Gerson is able to meet the function of automatic feeding.
C.Double mechanical balance mechanism can make sure hign precision cutting for the material.
D. In addition to the automatic feeding function, the fully automatic machine can achieve a wide range of functions to meet your needs. These functions include the following.
Automatic feeding of both sides of the sheet.
Winding device for coils.
Material Feed Roller.
Foam sheet stacking device.
Automatic finished products pick-up device.
Waste materials re-winding device.
Clamping Beam.
Inboard Pneumatic Pinch Roll Feeding System.

Model	GRB(C)-25T to 500T
Max cutting force(T)	From 25 Tons to 500 Tons
Range between working table	50-240mm (Upper to Bottom Table)
Stroke Adjustment	0-170mm
Cutting area(mm)	(500-3000)X(1000-3000)mm
	Based on your material and die
	Example: 1600X600mm etc.,
Motor power	1.5 to 22KW
Electric Power	220V/380V/415V,50-60hz etc.,
Machine Net weight (KG)	1600 to 16500
	1700 to 17500

Automatic feed foam roll sheet die cutting machine ideo for reference:

4.What are the Advantages of Manual Foam Sheet Die Cutting Machine ?

1). Manual, as the name implies, requires the worker to feed the material into the machine by himself.
2). The machine is extremely easy to operate and does not require special training to operate.
3). Regular tooling dies are available on Gerson machines. Manually you need to put the tool die onto the material by yourself.
4). Hydraulic drive, low sound and easy machine maintenance.
5). The size of the machine and the pressure size, etc., can be customized according to the customer’s requirements. No extra cost.

5.What are the Advantages of Automatic Foam Sheet Die Cutting Machine ?

1).It is driven by hydraulic pressure, with large force, fast speed and high accuracy. It can be used to die cut large area materials.
2).It can be used for die-cutting foam sheets or foam roll coiled materials with automatic feed.
3).Gerson  autoamtic foam sheet die cutting machines hasve various configurations for your choice: Autoamtic pick up system ,Automatic winding equipment for roll etc.,
4).Gerson can custom build the die cutting machine based on your production request.

6.Manual or Automatic feed foam sheet die cutting machine ,How to Choose?

1).First, and most importantly, what is the purpose of the machine you are buying. What production requirements do you want to achieve. For example, if you want your machine to achieve a high daily output, then obviously a manual one is not suitable for you, then choose an automatic one.

2).Secondly you need to know your budget. After all, there is a big price difference between a manual machine and a fully automatic one. Of course, if your budget is not high, but you feel that a manual machine is not what you want, then you can choose a semi-automatic machine.

3).No matter how you choose, the most important thing is to be able to contact us in time. Because we will give you a detailed and just the right advice. This not only saves time, but most importantly helps you to choose the right equipment for you.

Conclusion: Gerson foam sheet die cutitng machine can cut not only sheets but also rolls. No matter how big or small your material is, we have a die cutter to meet your requirements. If you need special specifications, we can also produce the right machine according to your production requirements.

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Disposable Hotel Slipper Fully Automatic Production Line

1.What is a Disposable Hotel Slipper Fully Automatic Production Line ?

Disposable hotel slippers automatic production line is also known as Disposable hotel slipper making machine which is Gerson’s patented product to improve customer’s production efficiency and solve the problem of labor cost. And the patented product invented by Gerson. It is a complete production equipment. All automatic, no need any manual operation in the middle. It only needs loading and final carton packing.

2.What kind of disposable hotel slippers can be produced?

The disposable hotel slippers making machine can be custom built based on your request. The normal machine can produce the below material :

Shoes Upper Material:

1.Terry; 2.Velour (aka Velvet); 3.Waffle; 4.Coral Fleece; 5.Micro suede; 6.Towel Fabric; 7.Super Soft Fabric; 8.Non-woven; 9.Pure EVA; 10.Short Floss; 11.Towel Fabric 12.Nap fabric

Sole Material:

1.EVA; 2.Anti-slip Cloth; 3.Sponge; 4.Foam; 5.TPR; 6.EVA covered EVA covered with synthetic leather for slipper.

3.How does a Disposable Hotel Slipper Fully Automatic Production Line Works ?(Video)

Cutting: The cutting device cuts the imported shoe upper fabric into individual shoe upper blanks;

Conveying: the suction conveying device will adsorb and convey the shoe upper blank output by the cutting device;

Forming:The shoe upper forming device cooperates with the suction conveying device to form creases and protrusions on the conveyed shoe upper blank.

Conveying : the sole blank and the upper blank forming the creases and protrusions are merged with the conveying device and conveyed by the conveying device.

Welding: the welding device welds the sole blank and upper blank sent by the conveyor to obtain the slipper blank.

Forming:The final forming device cutting slippers blanks into finished slippers.

4.What are the Advantages of a Disposable Hotel Slipper Fully Automatic Production Line ?

The advantage of this equipment is that the cut into individual shoe upper blanks are adsorbed and conveyed by the suction and conveying device, without axial pulling force on the shoe upper blanks. Therefore, the shoe upper blanks will not be caused to move along the axial direction of the shoe upper blanks. The blank is deformed. In addition, the shoe upper blank and the adsorption and conveying device are surface-to-surface coordination, and the shoe upper blank will not be deformed along the direction of the adsorption force. Therefore, the present invention ensures that the upper blank will not be deformed during the conveying process.

With the cooperation of the adsorption and conveying device and the shoe upper forming device, the shoe upper blank can be formed according to the design requirements. Therefore, after the formed shoe upper blank and the sole are welded, the quality of the slippers obtained can be guaranteed.

The speed of this product is very fast, the fastest can reach 120 per minute. Compared with the traditional die cutting machine and sewing machine, this kind of machine can complete the processing of one-time slippers at one time, and does not require multiple manual operations. It is continuously fast and saves labor and reduces costs.

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1.Beam press is one of the press machines made by Gerson .This beam press is hydraulic driven .so also known as hydraulic beam press machine which is the 4th generation products Gerson produced.In fact ,you also can call 40 ton hydraulic press machine .You could see this link for details for beam press :Beam Press:The Ultimate FAQ Guide

2. 40 tons refers to the maximum pressure generated when the press moves downward to press or die-cut or form the product. Of course this pressure can be adjusted when you use it to make very small products, for example only 25 tons. At the same time, if you think 40 tons is not enough, there will be a lot of presses with higher pressure to choose from. For example,50 ton ,100 ton,500 ton etc., There are a lot of beam press machines, and Gerson produces custom-made in accordance with customer requirements if you need.

3. The size of the working area of the 40-ton press machine can be customized. Of course, this fee does not require additional costs.For us, making a 30X55inches and 40X60 inches are almost the same. It’s just a small difference in cost.

4.There are also many options for the entire feeding system. The easiest is manual feeding. This price is the cheapest, but the efficiency is slow. Of course, automatic feeding is the choice of many people, and automatic feeding depends on your products.Single side automatic sliding table sheet feeding or Automatic double side sliding table sheet feeding system ,automatic roll feeding system : pneumatic pinch rolls feed,clamping beam feeds,inboard and outboard motorized conveyor belts,continuous cutting belts etc.,

5.What is the price of a beam press ? It depends on what kind of product you buy: your production requirements and your budget or how much you want to spend on equipment. The price of the machine is also different because of the different configurations. If you want to get a quotation right away, you can contact us immediately, we believe we will give you a satisfactory answer.

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The machine can be die cutting one layer or several layer of such material as plastic sheet roll, rubber sheet (bottom sole, medium sole), EVA, leather, plastic canvas, vacuum foaming products, nylons, carpet, mat, corks, soft tiles, paper boards and synthetic materials etc.,

The machine using hydraulic system which is designed and manufactured by Gerson that have many years experience in die cutting solution.The machine is for low noise, optimum efficiency, and low electricity consumption.

The machine can feed sheet or roll material in manual or automatic or autoamtic pickup system .All it is depending on your request.

The machine can custom built based on production requirement ,such as custom table ,feed table ,cutting table ,feed distance ,cutting speed ,hydraulic force etc.,

welcome to contact us at any time by email to our sales department.

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1. The machine is using　Hydraulic system: double oil cylinders work at the same time,so that make sure the auto balance and enough cutting force for the cutting out fabric ,leather etc.,
2.It can die cut any shapes based on your request.The servo motor is used to control the lateral movement of the punch.
3.No matter what kinds of seat cover or other similar that you want to produce ,Gerson can help you to find good machine for your production.
4.The di cutting machinery have good speed for stamping pr punching that have low energy consumption with few noise.
5.We could designed for maximum flexibility when using roll or sheet material, small or large tooling .welcome to contact us at any time.

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These die-cutting machinery Gerson can build from mini manual machine to large custom built semi-automatic and fully automatic machine.

Gerson company is famous in stamping machine since 80s of last century.Now Gerson machinery is one of the largest leading design manufacturer of diecut machine in China.

Gerson machinery has rich experience to produce cutting-out machine for 35 years hard working and with huge equipment producing to be among them the largest plant facility.

Please tell us your requirement , Gerson can choose the high machinery for your manufacturing products.

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Gerson can make the jigsaw puzzle cutting die cutter from small pieces  from one pieces to 3000pcs .The very popular quanity such as 40 pcs/pieces ,60 pcs/pieces ,88pcs/pieces ,100pcs/pieces,120 pcs/pieces ,180 pcs/pieces,200pcs/pieces ,300pcs/pieces,400pcs/pieces,500pcs/pieces,1000pcs/pieces,2000pcs/pieces,3000pcs/pieces etc.,

The size can be any size depending on your design or requirement .the most popular size is from A1,A2,A3,A4,A5,A6 etc.,

We have built thousands of puzzle die for our customers .If you are ready to make the jigsaw puzzle ,please contact us we could help you .No matter what kinds of jigsaw puzzle you want to make ,We also could help you to find the solution. We believe that we could meet your requirement .

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Gerson also make any pieces such as nomal less than 100 pices ,200pieces, 300 pieces ,400 ,500 pieces or more than 1000 pieces ,2000 pieces ,3000 pieces etc.,

Gerson using the steel rule dies blade with the wood board so that can make sure the high quality of the cutting dies The cutting die  mainly used for stamping some products with larger sizes, thicker materials, larger tolerances and hard materials.

The die-cutting life is normally about 2W times, and the stamping materials are different. The die-cutting life is also different.

Gerson welcome to contact us if you have own design , or we could design the puzzles for you.

The belows size and pieces just for your reference if you donot know what is the exact sizes for the jigsaw puzzle cutting dies.

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Gerson have own production process system integrating mold structure design, CNC machining programming, mold processing to mold inspection has been formed. We has special processing equipment such as CNC laser cutting machine,  automatic bender machine to make sure the high quality of cutting dies.

Gerson have helped the jigsaw puzzle makers for making lots of cutting dies from small single pieces to 3000picces.So our puzzle cutting dies have been verified by the market and customers, is of very good quality with very good price.

welcome to contact us at any time for our jigsaw puzzle cutting die mold .We believe that can give you good solution and best service to meet your requirement.

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1.The normal puzzle cutting die is made from 18mm cutting die wood board.And used in 23.8mm steel die rule blade.

2.Gerson can also make any pieces ,such as 10,20,50,100,150,200,500,1000,1500,2000,3000pcs etc.,The size can be custom built ,such as A1,A2,A3,A4 ,or any size .

3.Gerson can make the Jigsaw Puzzle Cutting Die Mold any design based on your design ,or we could design the patten for you.

4.The 1000pcs puzzle cutting die mold knife can be round  or any shapes.

5.Welcome to contact us at any time for the jigsaw puzzle cutting die or the whole jigsaw puzzle making machinery.

The below size just for your reference ,we could make any size .

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